Continuous Improvement Engineer

4 days ago

Malang Regency East Java, Indonesia PT Smoore Technology Indonesia Full time 1,200,000 - 2,400,000 per year

About SMOORE

SMOORE is a global leader in offering vaping technology solutions, including manufacturing vaping devices and vaping components for HNB products on an ODM basis, with advanced R&D technology, strong manufacturing capacity, wide-spectrum product portfolio, and diverse customer base.

SMOORE Indonesia has become a group and has 4 plants in Indonesia:

  • PT. Smoore Technology Indonesia - Malang
  • PT. Atomization Technology Indonesia - Pasuruan
  • PT. Merit Technology and Innovation Indonesia - Sidoarjo
  • PT. Genesis Technology Indonesia - Malang

Responsibilities:

  • projects end-to-end (PDCA/DMAIC) to reduce defect/scrap rate, optimize cycle time (C/T), improve OEE, and lower unit manufacturing cost.
  • Conduct value stream mapping, time and motion studies, bottleneck analysis, and line balancing to increase throughput and labor productivity.
  • Implement and sustain Lean fundamentals: 5S, standard work, visual management; run kaizen events and Gemba workshops.
  • Reduce changeover times using SMED; partner with Maintenance on TPM actions to increase equipment uptime and reduce unplanned downtime.
  • Analyze production data (OEE, downtime, yield, scrap) using Excel/Power BI; build dashboards, track benefits, and report weekly/monthly results.
  • Optimize shopfloor layout for flow, ergonomics, WIP control, and space utilization; create/update layouts and work instructions in AutoCAD or similar.
  • Lead root cause analysis (5-Why, Fishbone); define and follow through on CAPA with clear owners, timelines, and verification of effectiveness.
  • Collaborate with Quality on SPC, MSA, PFMEA, and Control Plans; support NPI/ramp-up and process capability improvements (Cp/Cpk).
  • Train and coach supervisors/operators on Lean tools and standard work; build sustainment mechanisms (audits, scorecards).
  • Ensure all improvements comply with EHS requirements and local regulations; promote a safety-first culture.

Requirements:

  • Diploma/Bachelor's degree in Industrial/Manufacturing/Mechanical Engineering or related, Industrial Engineering is preferred.
  • 3–6 years of experience in CI/Industrial/Production Engineering within a foreign-invested MNC manufacturing environment; experience in Japanese companies is strongly preferred.
  • English communication: fluent speaking and writing; able to work with expatriate management and cross-functional teams
  • Proficient in MS Office (Excel, Word, PowerPoint); strong Excel skills (functions, pivot tables, charts) for analysis and reporting.
  • CAD skills are necessary for layout design and work instruction updates.
  • Hands-on with Lean/CI methods: 5S, VSM, standard work, Kaizen, SMED; familiarity with TPM basics. Six Sigma/DMAIC exposure preferred.
  • Proven track record delivering measurable results in scrap reduction, C/T optimization, OEE improvement, and cost savings.
  • Strong problem-solving, facilitation, and stakeholder management skills; comfortable driving change on the shopfloor
  • Willing to spend significant time on the line; flexibility for overtime/weekends when required

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