Site Industrial Blow Moulding Professional

Corporate TITLE

Date

Blow Molding Process Engineer

Local TITLE

JOB FAMILY

Technical Manager

INDUSTRIAL

 SUPERIOR TITLE (solid line)

FUNCTIONAL MANAGER TITLE (dotted line)

Plant Manager

NA

MISSION

In one or two sentences, outline the primary purpose(s) of this position within the organization

• Lead and Optimize Blow molding manufacturing process and process flow methods and equipment.
• Monitors the quality, safety and efficiency of BMP process control, ensuring the quality of the product. This includes adjustment, troubleshooting, continuous improvement of the process control systems, alarms, error proofing or any equivalent device present on the production lines.

Responsibilities & Activities

Outline the key areas of responsibility for this position, including the related activities and eventual authorities

Responsibility 1: Guarantee the process control effectiveness

• Ensure consistency of production parameters versus setup book.
• Ensure the effectiveness of BMM (e.g. DASIP Critipar with tolerance % and Cycles within Critipar tolerance %, Raw Material feeding systems, …)
• Define and coordinate the fast reaction plan to alarms and in case of issues (e.g. network, breakdowns).
• Manage troubleshoot process controls to define areas for improvement, potential degraded mode and action plan for issues eradication.
• Coordinate and adjust the preventive maintenance plan based on the process parameters drift and trend,
• Ensure well-documented process control systems to ensure effective process control, system maintenance and data acquisition.

Responsibility 2: Communicate status, escalade issues and train others

• Report the status of process control critical issues in the daily production meeting & Fast Response meetings
• Escalade to Engineering Manager/Quality manager and Plant Manager, after identification of risk (e.g. process control disconnected, critical parameters out of range, critical breakdown), to evaluate the necessity to stop production and deliveries
• Promote and ensure the use of process control in the site (BMM control, DASIP, Traceability of process on all machines at any time.
• Promote the mindset of process control in all layers of the organization
• Train production & quality teams, technical & maintenance departments to ensure optimum utilization and maintenance of the control systems.

Responsibility 3: Continuous improvement

• Lead and Analyze KPIs and recurrent process alarms to find ways to improve and develop process control systems.
• Share best practices within the technical community and apply lessons learned.
• Lead and Analyze DASIP Critipar Coverage % to propose continuous improvement action plan.
• Participate and coordinate POMS events
• Support DM road map roll out.
• Perform other tasks as assigned by direct Manager

Responsibility 4: Integrated Management system (IMS)

• Manage/Update all documents regarding engineering changes (work instruction, standard work, PY list, ID card, Flowchart, PFMEA, Control plan)
• Within his/her scope of responsibility, respects the standards and rules in terms of Quality, Safety and Environment contributing to the IMS process management and improvement systems (e.g. for quality: Knows the 6 « Quality Basics » and the escalation & reaction rules).

Responsibility 5: Safety and Compliance

• To Manage and control the safety officers who are under your supervision (you are safety officer in management level).
• To propose to the employer an action plan on health, safety and environment in your area of responsibility.
• To promote, support and follow-up the performance of Health, Safety and Environment in order to implement the action plan on health, safety and environment at the workplace.
• To supervise, control, follow-up and resolve any gaps to health, safety and environment standard reported by the employees or by a safety officer, the committee, or the EHS department.
• Employee has authority to stop machines immediately in case of risk of accident or unsafe condition
• To work strictly in compliance with the health, safety, and environmental management system (ISO14001 & ISO

Integrated Management System (IMS)

Outline the key responsibilities for this position in regards of Integrated Management System (Quality, Safety, Environment)

Only relevant paragraphs to be kept

For everyone out of MACO, Region Leadership Teams and Plant Managers:

Within his/her scope of responsibility, he/she respects the standards and rules in terms of Quality, Safety and Environment contributing to the IMS process management and improvement.

For Managers, in addition to previous one:

As a manager, he/she ensures that his/her team is informed and trained about Quality, Safety and Environment requirements and respects the related rules. He/she is accountable for the IMS process management within his perimeter of responsibility.

MACO, Region Leadership Teams, Plant Managers:

Within his/her scope of responsibility he/she demonstrates leadership and commitment in respect of the IMS, he/she ensures that standards, processes, procedures, and objectives are updated in line with requirements and opportunely deployed within the organization making available the necessary resources.

ORGANIZATION

POSITION KEY INTERFACES (internal and/or external)

Internal

• Production Team
• Maintenance Technical team
• Production team
• Quality team
• Automation engineer
• IT team

External

• Local suppliers

POSITION BACK UP

Fill in with back-up position titles only. Back-up should be indicated for positions in charge of customer orders treatment, supplier on-time delivery, quality, production capacity, shared loading (multi-part station), lead time, inventory level, preventive maintenance, and calibration are the ones to be provided with a back-up.

• Maintenance Technician

KEY MEASURES & FINANCIAL ACCOUNTABILITY

Indicate the Key Indicators used to measure the performance of the position and the financial metrics on which the role has got a direct or indirect impact (budget, sales, …)

• DASIP Critipar with tolerance %
• DASIP Cycles within Critipar tolerance %
• Process audits results (internal and external)

PROFILE REQUIREMENTS

Personal Background

• Bachelor's degree in Mechanical, Electrical Industrial engineering or related field
• 7-10 years manufacturing experience Preferred
• Plastics or Automotive manufacturing Preferred

Job Technical skills

• Process Flow
• Machine Optimization
• Material and resource management
• Operator training
• Manufacturing processes.
• Automated and fast-tracked manufacturing methods.
• Lean manufacturing.
• Blow molding process/Plastic extrusion

Job Soft skills

• Possess good written and verbal communication skills (English appreciated)
• Capable of working with all the Plant levels and in a team environment.
• Risk analytical, problem solving and decision making abilities
• Quality Mindset

To define the Soft Skills required for the job, please refer to PO General Competencies available on Topnet.